Tube Notching Calculator Pro (USA)

Tube Notching Calculator Pro (USA)

Precision Tool for Professional Fabricators & Welders

Parameters (Inches)

The tube you are welding TO.
The tube you are cutting.
90° is a standard T-joint.

Visual Layout & Dimensions

Visual Representation of Unrolled Tube (Fishmouth Pattern)
Angle (°)Offset (in)
Enter dimensions and click Calculate.

How to Use This Tube Notching Calculator Pro (USA)

This professional tool is designed for fabricators in the United States using imperial (inch) measurements. To achieve a perfect weld fit, you need an accurate “fishmouth” or “saddle” cut.

Step-by-Step Instructions:

  1. Measure Main Tube OD: Measure the outside diameter of the tube that acts as the “base” (the one you won’t be cutting).
  2. Measure Branch Tube OD: Measure the outside diameter of the tube you intend to cut (the branch).
  3. Set Angle: Enter the angle at which the two tubes intersect. A 90-degree angle is common for roll cages and chassis work.
  4. Calculate & Cut: The tool generates a 2D layout. You can wrap a paper template around your tube and mark the cut line based on the offset dimensions provided.

Why Precision Matters in Tube Notching

Inconsistent gaps in tubing lead to weak welds. By using our Tube Notching Calculator Pro (USA), you minimize the gap penetration required and ensure the structural integrity of your project. This tool adheres to standard geometric intersection formulas used in mechanical engineering.

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